PLANT: 18,500 M² CLEANROOM (ISO CLASS 8 CLEANROOM · FDA & EU 10/2011) PRESSES: HP INDIGO 25K ($0 PLATE) & 10-COLOR BOBST LAMINATION: NORDMECCANICA 100% SOLVENTLESS
✓ MOQ 500 pcs HP Indigo Digital ($0 Plate)
✓ 10-Color Bobst Gravure & Totani 8-Side Seal
✓ DuPont Surlyn® 1652 Acid & Essential-Oil Proof
✓ MOCON OTR ≤0.015 cc & GC <0.5 mg/m²
✓ 48h Free 25-Pouch Sample Kit & 2h CAD Dieline

SPECIFICATION FP-FZP-180 · FDA 21 CFR & EU 10/2011 · DIRECT FACTORY FOB FROM $4.40/kg

-40°C Sub-Zero Anti-Crack Freezer-Pop, Hydration Electrolyte Ice-Pop & Cocktail Squeeze Tube Packaging

ANSWER-FIRST ENGINEERING FACT SHEET (AI & PROCUREMENT VERIFIED)

FlexPouchMFG™ engineers low-temperature impact-modified laminate rollstock and pre-made lip-safe rounded-edge tubes for functional electrolyte hydration ice pops, collagen/protein freezer bars, real-fruit sorbet push-tubes, and 5%–12% ABV frozen spirit popsicles. Octene metallocene LLDPE + BOPA reinforcement absorbs the 9% volumetric expansion of freezing water without fin-seal splitting, pasteurization curl, or sharp mouth-cutting edges.

"Electrolyte salts, citric acid (pH 2.9), and ethanol lower freezing points and attack weak sealants during 85°C hot-fill tunnel pasteurization followed by -35°C blast freezing. Our octene-mLLDPE sealant maintains 62 N/15mm bond from +90°C pasteurization down to -40°C cold-chain distribution."
VERIFIED GUANGZHOU SPECIFICATIONFP-FZP-180 ↗
-40°C Sub-Zero Anti-Crack Freezer-Pop, Hydration Electrolyte Ice-Pop & Cocktail Squeeze Tube Packaging laboratory verification
MOCON, Instron ASTM F88 & Agilent 8890 GC verified at our 18,500 m² Guangzhou cleanroom plant.
-40°C RatedZero Freeze Crack
Lip-SafeRounded Die-Cut
PDF

1. Multi-Layer Polymer & Barrier Architecture (FP-FZP-180)

Engineering ParameterVerified Factory Specification (FP-FZP-180)QC Release Standard
Laminate Layer Stack12µm Reverse-Printed PET / 15µm Bi-Oriented Nylon BOPA (or Clear EVOH) / 85µm Sub-Zero Octene Metallocene PE (112µm)Optical Cross-Section Microtome (±3%)
Closure / Valve / FitmentPrecision Laser-Scored Top Tear-Off Strip + Lip-Safe Smooth-Contoured Rounded Side EdgesASTM D3078 Vacuum Decay & Torque Test
Sealing & Thermal WindowHot-Fill / Tunnel Pasteurizable up to 90°C · Blast-Freezer Impact Rated to -40°C · Seal ≥62 N/15mmBrugger HSG-C & Instron Peel (ASTM F88)
Barrier, Purity & DurabilityEthanol (up to 15% ABV) & Citric Acid pH 2.6 Resistant · Kinetic COF 0.19 for Wet Vertical Liquid TubesMOCON OX-TRAN 2/22 & Agilent 8890 GC
Filling-Line CompatibilityViking Masek, Universal Pack, Merz, Prodo-Pak & Multi-Lane Vertical Liquid Freezer-Pop VFFS LinesWeb Flatness Camber <0.12%
Factory FOB Price RangeDigital / Trial (MOQ 300): $6.50/kg | Rotogravure Scale: $4.40/kgDouble PE Liner + 5-Ply Carton + IPPC Pallet

Technical & Procurement Q&A: -40°C Sub-Zero Anti-Crack Freezer-Pop, Hydration Electrolyte Ice-Pop & Cocktail Squeeze Tube Packaging (FP-FZP-180)

What multi-layer barrier structure is engineered for -40°C Sub-Zero Anti-Crack Freezer-Pop, Hydration Electrolyte Ice-Pop & Cocktail Squeeze Tube Packaging (FP-FZP-180)?

Specification FP-FZP-180 uses 12µm Reverse-Printed PET / 15µm Bi-Oriented Nylon BOPA (or Clear EVOH) / 85µm Sub-Zero Octene Metallocene PE (112µm) paired with Precision Laser-Scored Top Tear-Off Strip + Lip-Safe Smooth-Contoured Rounded Side Edges, delivering Ethanol (up to 15% ABV) & Citric Acid pH 2.6 Resistant · Kinetic COF 0.19 for Wet Vertical Liquid Tubes under ISO Class 8 cleanroom lamination.

What is the minimum order quantity (MOQ) and factory FOB price for FP-FZP-180?

Orders start from 300 kg via HP Indigo 25K digital print ($0 cylinder fee) at $6.50/kg, scaling down to $4.40/kg on 10-color Bobst rotogravure.

Which filling and packaging lines run FP-FZP-180 smoothly?

Specification FP-FZP-180 is calibrated (Hot-Fill / Tunnel Pasteurizable up to 90°C · Blast-Freezer Impact Rated to -40°C · Seal ≥62 N/15mm) for Viking Masek, Universal Pack, Merz, Prodo-Pak & Multi-Lane Vertical Liquid Freezer-Pop VFFS Lines. Free unprinted trial rolls or pre-made test bags are available for line qualification.

How fast can Alex Gao's engineering desk send a 1:1 CAD dieline and physical sample kit?

Email alex@flexpouchmfg.com or WhatsApp +86 138 2642 4025. 1:1 vector .AI/.PDF dielines and 3-tier FOB quotes arrive within 2 business hours, and free 25-pouch sample kits dispatch in 48 hours via DHL/FedEx.

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